Nocturnal
Active Member
- Joined
- May 21, 2023
- Threads
- 1
- Messages
- 38
- Reaction score
- 40
- Location
- Dallas, Texas
- Car(s)
- ‘23 MT Premium
- Thread starter
- #1
After buying my TE37SL wheels, looking at greasy axle nuts behind my beautiful wheels started to bother me. There was a lack of aftermarket options. Rays adapter pieces were super expensive, discontinued and don’t fit the rear well. Other options were 3D printed poorly where you could see print marks, lacking a clean aesthetic. I decided to put my old engineering degree to work and make my own center caps!
The process started 3D scanning the wheel and all of the geometry behind the wheel such as axle nuts and hubs. I chose to go with a flat face design to match the cleanliness of the Volk TE37. I went through about 6 rounds of 3D printed pieces were made to test fit. Once I settled on a design I had them CNC machined out of Aluminum 6061-T6. The design is meant to consider many things such as strength to allow the cap to be removed from the backside with a bang of a hammer handle, yet pocketed out to remove unnecessary weight. Matching the material of the wheel will allow the cap to stay tight under temperature changes.
Finally I worked with a paint shop in Dallas to custom color match Volk’s blast bronze. I think the color is as close as you can get without anodizing like Rays. Primer, color and then matte clear. I’m really happy with how they turned out! They have been on the car for a month with zero issues.
The process started 3D scanning the wheel and all of the geometry behind the wheel such as axle nuts and hubs. I chose to go with a flat face design to match the cleanliness of the Volk TE37. I went through about 6 rounds of 3D printed pieces were made to test fit. Once I settled on a design I had them CNC machined out of Aluminum 6061-T6. The design is meant to consider many things such as strength to allow the cap to be removed from the backside with a bang of a hammer handle, yet pocketed out to remove unnecessary weight. Matching the material of the wheel will allow the cap to stay tight under temperature changes.
Finally I worked with a paint shop in Dallas to custom color match Volk’s blast bronze. I think the color is as close as you can get without anodizing like Rays. Primer, color and then matte clear. I’m really happy with how they turned out! They have been on the car for a month with zero issues.
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